Inspecta
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Camera quality inspection for production lines

Every part checked.
Every defect photographed.

Inspecta watches your conveyor or inspection table through a camera and checks each item for the defects your factory defines. It rejects or flags the bad ones, saves an image of every defect, and shows defect rates by line, shift and type.

Book a line pilot Explore the console

LIVE/Line 1/Syrup bottles, 100 ml

10:42:05

Inspected
12,480
Flagged
96
Rejected
91

Sample feed drawn in your browser. Defects appear far more often here than on a real line. Line and product are fictional.

  • Trained on your partsyour good and bad samples, your defect names
  • Runs at the lineimages stay inside your factory
  • Operators decideconfirm or overrule every flag

Built for

  • Pharma packaging
  • Auto components
  • Textiles
  • FMCG
  • Electronics

01How it works

Five stations, from your samples to your dashboard.

  1. S1

    Collect good and bad samples

    We photograph your good parts and the defective ones you already keep aside, at the line, under the final lighting.

  2. S2

    Train on your parts

    Inspecta learns what "good" means for your product and each defect you name. Not a generic model guessing at your line.

  3. S3

    Install at the line

    Camera, lighting and a small computer at one station, wired to your reject gate, air jet or stack light.

  4. S4

    Operators confirm flags

    Each flag shows on a screen at the station. The operator confirms or overrules it, and those decisions train the next version.

  5. S5

    Read the dashboard

    Defect rates by line, shift and type, with the image behind every number. Searchable when a customer complaint comes in.

02Defects it can learn

You name the defect. We teach it what that looks like.

If a trained inspector can see it in a clear photo, it can usually be learned. We check that with your own samples before you commit to anything.

Missing component

A chip not placed, a screw or clip missing, a tablet missing from a blister.

Wrong or misaligned label

Skewed, missing or the wrong SKU's label. Batch code and expiry present and readable.

Print smudge

Smeared or faded print on cartons, foils and labels. Missing characters in a batch code.

Dent

Dents on cans, housings, stamped and machined parts, including shallow ones under raking light.

Scratch

Scratches on painted, plated and polished surfaces, screens and moulded plastic.

Colour mismatch

Shade variation in fabric, dyed yarn, caps and moulded parts; wrong colour tablet in a pack.

Seal defect

Open, creased or contaminated seals on pouches, sachets, blisters and induction-sealed caps.

Fill level

Under- or over-filled bottles and jars, checked against the level you set per product.

03Hardware

A camera, a light and a small computer. We specify it and set it up with you.

  1. 1

    Camera

    An industrial machine-vision camera for fast lines and small defects. On slower lines or inspection tables, a good IP camera can be enough.

  2. 2

    Lighting

    The part most projects get wrong. A diffuse bar, ring or dome light, shielded from daylight, so a defect looks the same at 7 AM and 11 PM.

  3. 3

    Edge computer

    A small computer mounted at the line. It runs the checks and stores the images. No cloud server in the loop.

  4. 4

    Reject output

    A signal to the reject gate, air jet or stack light you already have, through a relay or your PLC.

  5. 5

    Operator screen

    A monitor or tablet at the station, for confirming or overruling flags.

You get a parts list sized to your line speed and smallest defect. Buy it from your usual supplier; we install and tune it with your maintenance team. Hardware is not included in our pricing.

1 2 3 4 5
One inspection station. Positions vary with your line.

Your plant

Camera
Edge computerimages stored here
Screens on your network
Digital Brings remote supportoff unless you switch it on

04Your images stay in your factory

The camera, the checks and the images live inside your plant.

  • Checks run on the computer at the line, so the line keeps working if the internet drops.
  • Defect images are stored on that computer for as long as you set, then deleted.
  • The dashboard is served on your own network. No image is uploaded to a cloud service.
  • Remote support is off by default. You switch it on for a session and off again.
  • Training images and the trained model for your parts are yours. Export or delete them any time.

05Operator in the loop

Your operators have the final say. Every decision makes it better.

A flag is a question, not a verdict. The operator at the station sees the image and the score, and answers in one tap. Confirmed defects become new bad examples. Overrules become new good examples, so similar parts stop being flagged.

Every decision is saved with the operator's name and the time. Overrules are reviewed with your QA lead before they go into the next training round, so one wrong tap can't teach it a bad habit.

Line 1 · 10:42:31 · P. Lavanya, Shift B

Needs a decision

Label misaligned

Score 0.94

The score is how sure the model is about this item. It is not an accuracy figure.

    Try it. Sample flags from a fictional line.

    06The dashboard

    Defect rates by line, shift and type. With the photo behind every number.

    See which shift flags the most, which defect is rising this week, and pull up the exact images when a customer complains about a batch.

    Open the console demo
    inspecta · dashboardsample data

    Inspected today

    21,640

    Flagged

    168

    Confirmed

    139

    Flags per 1,000 by shift

    Top defect types

    • Label misaligned41
    • Tablet missing31
    • Print smudge22
    • Seal defect15

    07The pilot

    One line. One product. Measured against your inspectors.

    We don't quote a detection rate before we've seen your parts. The pilot measures it on your line, next to the manual inspection you run today, and you decide on the numbers.

    1. Week 1

      Site visit and samples

      We see the line, agree the defect list with your QA team and collect good and bad samples.

    2. Weeks 2–3

      Train and install

      Training on your samples. Camera, light and computer mounted and wired at one station.

    3. Weeks 4–7

      Side-by-side run

      Inspecta and your inspectors check the same items. Every disagreement is reviewed together.

    4. End of pilot

      Written comparison

      What each caught and missed, false flags per shift, and what it would take to go further. You decide.

    A typical plan. Timing depends on your line, your defects and how quickly samples come in.

    08Pricing

    Launch pricing · first 5 factories

    Priced per line, so you start with one.

    Line pilot

    One line, one product, your defect list

    ₹1,49,999 setup per line

    ₹19,999 / month per line

    Excluding camera and computer hardware

    • Sample collection and training on your parts
    • Installation and tuning at the line
    • Operator screen with confirm and overrule
    • Dashboard by line, shift and defect type
    • Retraining from operator decisions
    • Side-by-side comparison report
    Book a line pilot

    Plant

    Several lines or products

    Talk to us

    Priced on your lines and products

    • Every line on one dashboard
    • New products and defect types added as you go
    • Reports for your QA and customer audits
    • Connection to your PLC, MES or ERP where needed
    Talk to us on WhatsApp

    09FAQ

    Questions plant heads ask us.

    It depends on your part, your defects, the lighting and the line speed, so we don't quote a figure up front. The pilot measures it on your line against your current manual inspection, and you get the numbers in writing.

    Not always. Fast lines and very small defects need a machine-vision camera. Slower lines and inspection tables can often use a good IP camera. We tell you which after seeing your line and samples, before you buy anything.

    No. The checks run on the computer at the line. Internet is only used if you switch on remote support for a session.

    The operator overrules the flag. That image is saved as a good example and, after your QA lead reviews it, goes into the next training round. Wrong flags are counted on the dashboard so you can see them fall.

    Usually, yes. Inspecta sends a signal through a relay or your PLC to the reject gate, air jet or stack light you already have. You can also run it in flag-only mode first.

    It depends on line speed and defect size, so we give you a parts list with options after the site visit. You buy it directly from your supplier. It is not part of our setup or monthly fee.

    You do. They sit on your computer at your line. You can export or delete them whenever you want.

    Show us the part. We'll tell you honestly if a camera can catch it.

    Send a few phone photos of a good part and a defective one on WhatsApp. We reply with what we think is possible, and what isn't.

    Send photos on WhatsApp